improvement of hot workability of metal alloys via surface coating

专利摘要:
IMPROVING THE HOT WORKABILITY OF METAL ALLOYS VIA SURFACE COATING.A method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking in general may comprise depositing glass material onto at least a portion of a surface of a workpiece, and heating the glass material. glass to form a surface coating on the workpiece that reduces heat loss from the workpiece. The present disclosure is also directed to an alloy workpiece processed in accordance with the methods described herein, and articles of manufacture including or made from alloy workpieces made in accordance with the methods.
公开号:BR112013018036A2
申请号:R112013018036-6
申请日:2012-01-03
公开日:2021-06-01
发明作者:Ramesh S. Minisandram；Richard L. Kennedy；Robin M. Forbes Jones
申请人:Ati Properties, Inc.；
IPC主号:

专利说明:

1/~::S "IMPROVING THE HOT WORKABILITY OF METALLIC ALLOYS VIA SURFACE COATING"
TECHNICAL FIELD The present disclosure relates to alloy ingots and other alloy workpieces, methods for processing the same and, in particular, methods for improving the hot workability of alloy ingots and other alloy workpieces. alloy work by providing a surface coating on them.
RATIONALE Several alloys can be characterized as being "crack sensitive". Ingots and other workpieces composed of crack sensitive alloys can form cracks along their surfaces and/or edges during hot work operations. Forming articles from crack-sensitive alloys can be problematic because, for example, cracks formed during forging or other hot work operations may need to be ground or otherwise removed, increasing production time and costs, and reducing yield. During certain hot work operations, such as forging and extrusion, dies apply a force to an alloy workpiece to deform the workpiece. The interaction between the alloy matrix surfaces and the workpiece surfaces can involve heat transfer, friction and wear. A conventional technique 20 to reduce surface and edge cracking during hot work is to wrap the alloy workpiece in an alloy tin prior to hot work. With a cylindrical workpiece, for example, the alloy inside diameter can be slightly larger than the workpiece outside diameter. The alloy workpiece can be inserted into the alloy can in such a way that the alloy can loosely surrounds the workpiece, and the dies come into contact with the outer-surfaces of the alloy can. The alloy can thermally insulates and mechanically protects the attached workpiece, thereby eliminating or reducing the incidence of cracking in the workpiece. The alloy can thermally insulates the alloy workpiece by the action of air spaces between the interior surfaces of the workpiece and the alloy can and also by directly inhibiting heat radiation to the environment from the workpiece. of alloy work. A canning operation of the alloy workpiece can result in several disadvantages. For example, mechanical contact between the dies and the outside surfaces of the alloy can can break the alloy can. In a specific case, during push-and-drag forging of a canned workpiece, the alloy can can break 35 during the extraction operation. In such a case, the alloy workpiece can be re-canned between each push-and-drag cycle of a multiple push-and-drag forging operation, which increases the complexity and cost of the process. Additionally, the alloy can can hinder an operator from visually monitoring the surface of a canned alloy workpiece for cracks and other work-induced defects. In view of the above drawbacks, it would be advantageous to provide a more efficient and/or more cost-effective method of hot working crack sensitive alloys. More generally, it would be advantageous to provide a method for improving the hot workability of alloy ingots and other alloy workpieces.
SUMMARY In accordance with certain non-limiting embodiments, methods of processing alloy ingots and other alloy workpieces are described. 1O The various non-limiting embodiments described herein are directed towards methods for improving the hot workability of alloy workpieces by providing a respective surface coating. In a non-limiting variant in accordance with the present disclosure, a method of processing an alloy workpiece includes: depositing a glass material over at least a portion of an alloy workpiece, and heating the glass material to form a surface coating on the alloy workpiece that reduces heat loss from the alloy workpiece. In various non-limiting embodiments of the method, the glass material can be selected from a glass fabric, a glass particle, and a glass ribbon. In various non-limiting embodiments, depositing the glassware onto at least a portion of the workpiece 20 can include at least one of laying, spraying, painting, spraying, rolling, dipping, rolling, and tying. In various non-limiting embodiments, heating the glassware includes heating the glassware to a temperature of 1000°F to 2200°F. In various non-limiting embodiments, the workpiece comprises a material selected from a nickel-based alloy, a nickel-based superalloy, an iron-based alloy, a nickel-iron-based alloy, an alloy a titanium-based alloy, a titanium-nickel-based alloy, and a cobalt-based alloy. In various non-limiting embodiments of the method, the workpiece may comprise or be selected from an ingot, a billet, a bar, a plate, a tube, a sintered preform and the like. In several non-limiting embodiments of the method, the method further includes, subsequent to the heating of the glass material, one or more steps selected from: applying a force with at least one of a die and a roller to the piece. of work to deform the work piece; hot working the workpiece, wherein the hot working comprises at least one of forging and extrusion; cool the workpiece; removing at least a portion of the surface coating from the workpiece by at least one of blasting, grinding, peeling and turning, and any combination thereof. In a further non-limiting embodiment in accordance with the present disclosure, a method of hot working a workpiece includes: arranging a fiber mat
Jf[.j of glass over at least a portion of a surface of an alloy workpiece; heating the fiberglass mat to form a surface coating on the workpiece; applying force with at least one of a die and roller to the workpiece to deform the workpiece, at least one of the die and roller contacting the surface coating on a surface of the workpiece of work; and removing at least a portion of the surface coating from the workpiece.
In various non-limiting embodiments, at least one of the die and roller contacts at least one of the surface coating on a surface of the workpiece.
In various non-limiting embodiments of the method, the workpiece may comprise or be selected from an ingot, a billet, a bar, a plate, a tube, a sintered preform and the like.
Additional non-limiting embodiments in accordance with the present disclosure are directed to alloy workpieces made or processed in accordance with any of the methods of the present disclosure. Still other non-limiting embodiments in accordance with the present disclosure are directed to articles of manufacture made from or including alloy work pieces made or processed in accordance with any of the methods of the present disclosure.
Such an article of manufacture includes, for example, jet engine components, land turbine components, valves, engine components, shafts and fasteners. 20 DESCRIPTION OF DRAWING FIGURES The various non-limiting embodiments described herein may be better understood by considering the following description in conjunction with the accompanying drawing figures.
FIG. 1 is a flow diagram in accordance with certain non-limiting embodiments 25 of the method described herein.
FIG. 2 is a photograph of an alloy work piece in accordance with a non-limiting embodiment disclosed herein.
FIG. 3 is a photograph of the workpiece of FIG. 2 which comprises a fiberglass mat disposed thereon in accordance with a non-limiting embodiment disclosed herein.
FIG. 4 is a photograph of the alloy workpiece of FIG. 3 which comprises a surface coating that reduces heat loss from the workpiece in accordance with a non-limiting embodiment disclosed herein, wherein the workpiece has been hot worked. 35 FIG. 5 is a graph that plots surface temperature over time when forging an alloy workpiece without a surface coating shown in FIGS. 6 and 7, and during the forging of the workpiece, including a coating.
4/ L,J to the surface of FIGS. 6 and 7 shown. FIGS. 6 and 7 are photographs of a forged alloy workpiece without a surface coating (the right-hand workpiece in each photograph) and the forged workpiece of FIG. 4, including a surface coating (the workpiece on the left side 5 in each photograph). FIG. 8 is a graph that plots the temperature over time during the cooling of an alloy workpiece without a surface coating ("AIR COOL") and alloy workpieces including surface coatings according to modalities - non-limiting conditions disclosed here. 10 FIG. 9 is a photograph of an alloy workpiece that includes a surface coating in accordance with a respective non-limiting embodiment disclosed herein. FIG. 10 is a photograph of a hot forged alloy workpiece comprising a portion without a surface coating and a portion including a surface coating thereon in accordance with a non-limiting embodiment disclosed herein. FIG. 11 is a photograph of regions of the workpiece of FIG. 1O after removing at least a portion of the surface coating from the workpiece. FIG. 12 is a photograph of an alloy workpiece having a surface coating in accordance with a respective non-limiting embodiment disclosed herein. 20 FIG. 13 is a photograph of an alloy workpiece comprising a glass strip disposed thereto in accordance with a non-limiting embodiment disclosed herein.
DESCRIPTION OF CERTAIN NON-LIMITING EMBODIMENTS As generally used herein, the terms "consisting essentially of" and "consisting of" are incorporated into the term "comprising". As commonly used herein, the articles "a (1)", "an", "a", and "the" refer to "at least one" or "one or more", unless otherwise indicated. As commonly used herein, the terms "including" and "having" mean "comprising". As commonly used herein, the term "softening point" refers to the minimum temperature at which a particular glass material no longer behaves like a rigid solid and begins to sag under its own weight. As generally used herein, the term "about" refers to an acceptable degree of error for the quantity measured, given the nature or accuracy of the measurement. Degrees of error 35 typical specimens may be within 20%, within 10%, or even 5% of a given value or range of values. All numerical quantities described herein are to be understood to be modified in all cases by the term "about", unless otherwise indicated.
The numerical quantities described here are approximate and each numerical value is intended to mean both the recited value and a functionally equivalent range around this value.
At the very least, and not as an attempt to limit the application of the equivalents doctrine to the scope of the claims, each numerical value should at least be interpreted in light of the number of significant digits reported and by applying common rounding techniques.
Despite the numerical quantities approximations described herein, the numerical quantities described in the specific examples of actual measured values are reported as accurately as possible. 10 All numerical ranges described here include all sub-ranges included therein.
For example, the ranges "1 to 1O" and "between 1 and 1O" are intended to include all sub-ranges between and including the minimum recited value of 1 and the maximum recited value of 1O.
Any maximum numerical limits recited here are intended to include all low numerical limits.
Any minimum numerical limits recited here are intended to include all higher numerical limits.
In the following description, certain details are presented to provide a complete understanding of the various non-limiting modalities of the articles and methods disclosed herein.
A person skilled in the art will understand that the non-limiting modalities disclosed herein can be practiced without these details.
In other cases, well-known structures and methods associated with the articles and methods cannot be presented or described in detail to avoid unnecessarily obscuring the descriptions of the non-limiting modalities disclosed herein.
This disclosure describes various features, aspects, and advantages of various non-limiting embodiments of the articles and methods.
It is understood, however, that this description 25 encompasses various alternative embodiments that may be realized by combining any of the various features, aspects, and advantages of the various non-limiting embodiments disclosed herein in any combination or sub-combination that a person skilled in the art can. find useful.
During hot work operations, such as, for example, forging operations and extrusion operations, a force may be applied to an alloy ingot or other alloy workpiece at a temperature higher than ambient temperature, such as as above the recrystallization temperature of the workpiece, to plastically deform the workpiece.
The temperature of an alloy ingot or other alloy work piece passing through the work feature may be greater than the temperature of dies or other structures used to mechanically apply force to the workpiece surfaces.
The workpiece can form temperature gradients due to the cooling of its surface by heat loss to ambient air and the thermal gradient displaced between its surfaces and contacting dies or other structures.
Temperature gradients can contribute to workpiece surface cracking during hot work.
Surface cracking is especially problematic in cases where alloy ingots or other alloy workpieces are formed from crack sensitive alloys.
In accordance with certain non-limiting embodiments, the alloy workpiece may comprise a crack sensitive alloy.
For example, various nickel-based alloys, iron-based alloys, nickel-iron-based alloys, titanium-based alloys, titanium-nickel-based alloys, cobalt-based alloys and superalloys such as superalloys with base nickel, can be sensitive to cracking, especially during hot work operations.
An alloy ingot or other alloy work piece may be formed from such crack sensitive alloys and superalloys.
For example, a crack sensitive alloy workpiece can be formed from alloys or superalloys selected from, but not limited to, Alloy 718 (UNS No. 0 N07718), Alloy 720 (UNS No. No. N07720), Rene 41™ alloy (UNS 15 No. 0 N07041), Rene 88™ alloy, Waspaloy® alloy (UNS No. 0 N07001) and Inconel® 100 alloy. Although the methods disclosed herein are advantageous for use in binding with crack sensitive alloys, it will be understood that the methods are also generally applicable to any alloy, including, for example, alloys characterized by low ductility with respect to hot work temperatures, hot worked alloys at temperatures up to 20°C. from 1000ºF to 2200ºF and alloys generally not prone to cracking.
As used herein, the term "alloy" includes conventional alloys and superalloys.
As is understood by those skilled in the art, superalloys exhibit relatively good surface stability, corrosion and oxidation resistance, high strength, and high resistance to deformation at elevated temperatures.
In various non-limiting embodiments, the alloy workpiece 25 may comprise or be selected from an ingot, a billet, a bar, a plate, a tube, a sintered preform, and the like.
An alloy ingot or other alloy work piece can be formed using, for example, conventional metallurgy techniques or powder metallurgy techniques.
For example, in various non-limiting embodiments, an alloy ingot or other alloy workpiece 30 can be formed by a combination of vacuum induction melting (VIM) and vacuum arc melting (VAR), known as a VIM-VAR operation.
In various non-limiting embodiments, an alloy workpiece can be formed by a triple melting technique, in which an electroslag remelt (ESR) operation is performed intermediate to a VIM operation and a VAR operation, providing a VIM-ESR-35 VAR sequence (ie, triple fusion). In other non-limiting embodiments, an alloy workpiece may be formed using a powder metallurgy operation, involving the atomization of the molten alloy and the collection and consolidation of the resulting metallurgical powders into an alloy workpiece.
In certain non-limiting embodiments, an alloy ingot or other alloy workpiece can be formed using a spray forming operation.
For example, VIM can be used to prepare a base alloy composition from a raw material.
An ESR operation can optionally be used after VIM.
The molten alloy can be extracted from a molten group by VIM or ESR and atomized to form molten droplets.
The molten alloy can be extracted from a cast group using a cold wall induction guide (CIG), for example.
The molten alloy droplets can be deposited using a spray forming operation to form a solidified alloy workpiece.
In certain non-limiting embodiments, an alloy ingot or other alloy workpiece can be formed using hot isostatic pressing (HIP). HIP generally refers to the isostatic application of a high pressure, high temperature gas, such as, for example, argon, to consolidate and compact the powder material to a monolithic preform.
The powder can be separated from the high pressure and high temperature gas in a hermetically sealed container, which acts as a pressure barrier between the gas and the powder to be compacted and consolidated.
The hermetically sealed container can plastically deform to compact the powder, and the elevated temperatures can effectively sinter the individual powder particles together to form a monolithic preform.
Uniform compaction pressure can be applied to the entire powder, and an even density distribution can be achieved in the preform.
For example, a nearly equiatomic nickel-titanium alloy powder can be loaded into a metal container, such as, for example, a steel can, and degassed to remove adsorbed moisture and trapped gas.
The container containing the almost equiatomic nickel-titanium alloy powder can be hermetically sealed under vacuum, such as, for example, by welding.
The sealed container can then be HIPed at a temperature and pressure sufficient to achieve full densification of the nickel-titanium alloy powder in the container, thereby forming a fully densified, nearly equiatomic nickel-titanium alloy preform.
In accordance with certain non-limiting embodiments, a method 30 of processing an alloy ingot or other alloy workpiece may generally comprise depositing an inorganic material onto at least a portion of an alloy workpiece and the heating the inorganic material to form a surface coating on the workpiece that reduces heat loss from the workpiece.
The inorganic material may comprise one or more of a thermally insulating material which comprises, for example, a material selected from a fiber, a particle, and a tape.
The inorganic material can comprise, for example, one or more of aluminum oxide, calcium oxide, magnesium oxide, silicon dioxide, zirconium oxide, sodium oxide,
lithium oxide, potassium oxide, boron oxide, and the like.
The inorganic material can have a melting point or softening point of 500°F or higher, such as, for example, 500°F to 2500°F and 1000°F to 2200°F.
The method may comprise, for example, depositing the inorganic material onto at least a portion of the surface of the alloy workpiece and heating the inorganic material to form a surface coating on the workpiece and reducing the loss of heat from the workpiece.
In various non-limiting embodiments, heating the inorganic material includes heating the inorganic material to a forging temperature such as 1000°F to 2200°F.
The composition and shape of the inorganic material can be selected to form a viscous surface coating at the forging temperature.
The surface coating can adhere to the surface of the alloy workpiece.
The surface coating can be characterized as a tacky surface coating.
In addition to eliminating or reducing surface cracking, the surface coating in accordance with the present disclosure can also lubricate the surfaces of alloy ingot or other alloy workpieces 15 during hot work operations.
Referring to FIG. 1, a non-limiting embodiment of a method of processing an alloy workpiece that reduces thermal cracking in accordance with the present disclosure may generally comprise depositing an inorganic glass material onto a portion of an ingot. of alloy or other alloy workpiece and heating the glassware to form a surface coating on the workpiece and reduce heat loss from the workpiece.
The glass material can comprise a thermal insulating material comprising one or more of a fiberglass, a glass particle, and a glass ribbon.
The glassware provided in the workpiece can form a viscous surface coating on the glassware when the glassware is heated to a suitable temperature.
The composition and shape of the glass material can be selected to form a viscous surface coating at a forging temperature.
The surface coating of the glassware can adhere to the workpiece surface and be retained on the surface until and during hot molding.
The surface coating of the glass material can be characterized as an adherent surface coating.
The surface coating of the glassware provided by heating the glassware can reduce heat loss from the alloy workpiece and eliminate or reduce the incidence of surface cracking resulting from forging, extrusion, or metalworking. another shape of the alloy workpiece relative to an otherwise identical alloy workpiece without such a surface coating.
In addition to eliminating or reducing surface cracking, the surface coating of glassware in accordance with the present disclosure can also lubricate alloy workpiece surfaces during hot work operations.
In certain non-limiting embodiments, the inorganic fibers can comprise glass fibers.
Fibers can include continuous fibers and/or staple fibers.
Staple fibers can be made, for example, by cutting or shredding the staple fibers.
Glass fibers can comprise, for example, one or more of SiO2, A'2O3 and 5 MgO.
Glass fibers can comprise, for example, magnesium aluminum silicate fibers.
Glass fibers may comprise, for example, magnesium aluminum silicate fibers selected from the group consisting of E-glass fibers, s-glass fibers, S2-glass fibers and R-glass fibers.
E-glass fibers can include one or more of SiO2, Al2O3, 8203, CaO, MgO, and other oxides.
The S-glass fibers and S2-glass fibers can comprise one or more of SiO2, AI 2O3, MgO.
R-glass fibers can include one or more of SiO2, Al2O3, CaO and MgO.
In certain non-limiting embodiments the inorganic fibers can comprise refractory ceramic fibers.
Refractory ceramic fibers can be amorphous and comprise one or more of SiO2, Al 2O3 and ZrO2. In accordance with certain non-limiting embodiments, a plurality of glass fibers may include one or more of a bundle, a strip or trailer, a fabric and a board.
As commonly used herein, the term "fabric" refers to materials that can be woven, knitted, felted, cast, or non-woven materials, or that are otherwise made up of fibers.
The fabric may comprise a binder to hold the plurality of fibers together.
In certain non-limiting embodiments, the fabric may comprise a yarn, a mat, a mat, a paper, a felt, and the like.
In certain non-limiting embodiments, the glass fibers can comprise a glass mat.
The glass mat can comprise, for example, E-glass fibers.
Examples of glass mats comprising E-glass fibers useful in the embodiments in accordance with the present disclosure include, but are not limited to, commercially available fibers from Anchor 25 Industrial Sales Inc. (Kernersville, NC) under the tradenames "Style 412" and "Style 4128" having a thickness of 0.062 inches, E-glass fibers weighing 24 oz./yd 2 , and a temperature rating of 1000°F.
The glass fabric may comprise, for example, a fiberglass mat, such as, for example, an E-glass mat.
The fabric can be of any suitable width and length to cover at least a portion of the workpiece.
Fabric width and length may vary depending on the size and/or shape of the workpiece.
Fabric thicknesses may vary depending on the thermal conductivity of the fabric.
In certain non-limiting embodiments, the fabric may have a thickness of 1 to 25 mm, such as 5 to 20 mm and 8 to 16 mm.
According to certain non-limiting embodiments, the inorganic particles can comprise glass particles.
Glass particles can be referred to as "frits" or "fillers". The glass particles can comprise, for example, one or more of aluminum oxide, calcium oxide, magnesium oxide, silicon dioxide, zirconia oxide.
1U/~J nio, sodium oxide, lithium oxide, potassium oxide, boron oxide, and the like.
In certain non-limiting embodiments, glass particles, for example, can be lead free or comprise only trace amounts of lead.
In certain embodiments, glass particles may have a metal hot working range of 1400 to 5 2300°F, eg 1400 to 1850°F, 1850 to 2050°F, 1850 to 2100°F , or 1900 to 2300ºF.
Examples of glass particles useful in the embodiments in accordance with the present disclosure include materials commercially available from Advance Technical Products (Cincinnati, OH) under the tradenames "Oxylub-327", "Oxylub-811", "Oxylub-709". " and "Oxylub-921". 10 According to certain non-limiting embodiments, the inorganic tape may comprise a glass tape.
In certain embodiments, the glass tape can comprise a glass holder and an adhesive.
The glass support may comprise, for example, one or more of aluminum oxide, calcium oxide, magnesium oxide, silicon dioxide, zirconium oxide, sodium and sodium oxide, lithium oxide, potassium oxide, sodium oxide. boron, and 15 others like it.
The glass support may comprise a fiberglass, such as a glass thread, a glass fabric, and a glass cloth.
The glass support may comprise a glass filament.
In various non-limiting embodiments, the glass tape can comprise a glass filament reinforced packaging tape.
In various non-limiting embodiments, the glass tape can comprise an adhesive tape including a glass cloth backing or a tape impregnated with glass threads or filaments.
In various non-limiting embodiments, the glass tape can comprise a polypropylene backing reinforced with continuous glass strands.
In various non-limiting embodiments, the glass tape may have characteristics including: an adhesion to steel of about 55 oz/in. in width (60 N/100 mm in width) in accordance with ASTM Test Method D-3330, a tensile strength of about 300 lbs/in. width (5250 N/100mm width) according to ASTM Test Method D-3759, an elongation at break of about 4.5% according to ASTM Test Method D-3759 and/or a thickness total of about 6.0 thousand (0.15 mm) according to ASTM Test Method D-3652. Examples of glass tapes useful in the embodiments in accordance with the present disclosure are commercially available from the 3M Company (St. 30 Paul, MN), under the tradename SCOTCH® Filament Tape 893. In accordance with certain non-limiting embodiments, a A method of processing an alloy ingot or other alloy work in a manner that reduces thermal cracking during hot working may generally comprise disposing a glass fabric over at least a portion of a surface of the workpiece.
In certain non-limiting embodiments, the fabric may be disposed over a substantial portion of the workpiece surface.
The surface of an alloy workpiece can include, for example, a circumferential surface and two side surfaces disposed on each.
11/[.j edge of the circumferential surface.
In certain non-limiting embodiments, the fabric may be placed over a substantial portion of a circumferential surface of a cylindrical alloy workpiece.
In certain non-limiting embodiments, the fabric may be placed on the circumferential surface of the cylindrical workpiece and on at least one side surface of the cylindrical workpiece.
In at least one non-limiting embodiment, a glass mat may be placed over at least a portion of a circumferential surface of a cylindrical alloy workpiece and on at least one side surface of the cylindrical workpiece.
In certain non-limiting embodiments, more than one glass fabric, such as two, three, or more, may each be disposed over at least a portion of a surface of a cylindrical workpiece and/or at least a side surface of the cylindrical workpiece.
The fabric can be arranged by winding the fabric transversely around the circumferential surface of the workpiece, for example.
A person skilled in the art will understand that, in certain non-limiting embodiments, the glass fabric can be secured to the workpiece using adhesives and/or mechanical fasteners, such as, for example, glass tape and wires. bales.
In certain non-limiting embodiments, a method of processing an ingot. Placing an alloy or other alloy workpiece to reduce thermal cracking during hot work may comprise repeating the step of placing a glass fabric over at least a portion of the surface of the workpiece.
For example, fabric 20 can be wrapped around the workpiece at least once, twice, three times, four times, or more than four times.
In certain non-limiting embodiments, the fabric can be wrapped around the workpiece until a predetermined thickness is achieved.
Alternatively, more than one glass fabric may be placed over at least a portion of a circumferential surface of a cylindrical workpiece and at least one of each side surface of the cylindrical workpiece to a predetermined thickness be achieved.
For example, the predetermined thickness can be from 1 to 50 mm, such as 10 mm to 40 mm.
In at least one non-limiting embodiment, the method may comprise placing a first glass fabric over at least a portion of the workpiece surface and a second glass fabric over at least one of the first glass fabric. glass and at least a portion of the workpiece surface.
The first glass fabric and the second glass fabric may comprise the same or different inorganic materials.
For example, the first glass fabric may comprise a first E-glass mat and the second glass fabric may comprise a second E-glass fabric.
In a non-limiting embodiment, the first glass fabric may comprise an E-glass mat and the second glass fabric may comprise a ceramic mat, such as, for example, a KAOWOOL mat, which is a produced material. from alumina-silica fire clay.
L/LJ
In accordance with certain non-limiting embodiments, a method of processing a workpiece to reduce thermal cracking may generally comprise depositing glass particles onto at least a portion of the workpiece surface.
In certain non-limiting embodiments, particles can be deposited on a substantial portion of the workpiece surface.
In certain non-limiting embodiments, particles can be deposited onto the circumferential surface of a cylindrical workpiece and/or at least a side surface of the cylindrical workpiece.
Deposition of particles onto a surface of the workpiece may comprise, for example, one or more of rolling, dipping, spraying, brushing and sprinkling.
The method may comprise heating the part to a predetermined temperature before depositing the particles.
For example, a workpiece can be heated to a forging temperature, such as 1000°F to 2000°F and 1500°F, and rolled in a bed of glass particles to deposit the glass particles onto a workpiece surface. son. In accordance with certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking in general may comprise placing a glass strip on at least a portion of the surface of the work piece.
In certain non-limiting embodiments, the tape may be disposed over a substantial portion of the workpiece surface.
In certain non-limiting embodiments, the tape may be disposed on a circumferential surface of a cylindrical workpiece and/or at least a side surface of the workpiece.
Placing the tape on a surface of the workpiece may comprise, for example, one or more of wrapping and tying.
In various non-limiting embodiments, for example, the tape can be arranged by winding the tape transversely around the circumferential surface of the workpiece.
In certain non-limiting embodiments, the tape may be disposed on a surface, and the tape adheres to the surface of the workpiece.
In certain non-limiting embodiments, the tape may be disposed on at least a portion of a surface of a cylindrical alloy workpiece and/or at least a portion of a glass mat.
FIG. 13, for example, is a photograph of an alloy workpiece 30 in the form of an alloy ingot, and which includes a glass strip disposed on the circumferential surface of the workpiece and on the opposite ends or faces of the workpiece. of work.
In certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking may comprise repeating the step of placing a glass strip over at least one or more times. , a portion of the workpiece surface.
For example, the tape can be wrapped around the workpiece at least once, twice, three times, four times, or 1;:5/L;:5 more than four times.
In at least one non-limiting embodiment, the method may comprise winding a first glass strip over at least a portion of a surface of the workpiece and winding a second glass strip over at least one of the first glass strip. and at least a portion of an unbound surface of the workpiece.
In at least one non-limiting embodiment, the method may comprise tying a first glass strip over at least a portion of the workpiece surface and a second glass strip over at least one of the first glass strip and at least one glass strip. minus a portion of the unbound surface of the workpiece.
The first glass ribbon and the second glass ribbon may comprise the same or different inorganic materials. 10 In certain non-limiting embodiments, the tape may be disposed over the alloy workpiece until a predetermined thickness is achieved.
Alternatively, more than one glass strip may be placed on at least a portion of a circumferential surface of a cylindrical alloy ingot or other alloy workpiece of the piece and at least one of each side surface of the piece. cylindrical workpiece up to a predetermined thickness is achieved.
The predetermined thickness can be, for example, from less than 1 mm to 50 mm, such as 10 mm to 40 mm.
According to certain non-limiting embodiments, the glassware provided in the alloy workpiece can form a viscous surface coating on the workpiece when the glassware is heated.
The workpiece comprising the material therein 20 glass can be heated in an oven.
The composition of the glass material can be chosen to form a viscous surface coating at the forging temperature.
For example, the oxides comprising the glass material can be selected to provide a glass material with a melting point or softening point at a predetermined temperature, such as a forging temperature.
In another example, the shape of the glass material, that is, a fiber, a particle, a tape, and any combinations thereof, can be selected to form a viscous surface coating at a predetermined temperature, such as , a forging temperature.
A fiberglass provided on a surface of the workpiece can form a viscous surface coating on the glass piece when the material is heated, for example, in a 30° oven at a temperature of 1900°F to 21 OO°F .
Glass particles provided on a surface of the workpiece can form a viscous surface coating on the glass piece when the material is heated, for example, in an oven to a temperature of 1450°F to 1550°F.
A glass tape provided on a surface of the workpiece can form a viscous surface coating on the glass piece when the material is heated, for example, in an oven to a temperature of 1900°F to 21 OO°F.
In accordance with certain non-limiting embodiments, a surface coating is provided on a surface of an alloy ingot or other alloy workpiece
14/[.j can be characterized as an adherent surface coating.
Viscous surface coating can form a tacky surface coating when the surface coating is cooled.
For example, the viscous surface coating can form a tacky surface coating when the workpiece comprising the surface coating is removed from the oven.
A surface coating can be characterized as being "sticky" when the surface coating does not immediately flow off a surface of the workpiece.
For example, in various non-limiting embodiments, a surface coating may be considered "sticky" when the coating does not immediately flow off the surface where the alloy ingot or 10 other alloy workpiece is removed from the furnace. .
In another example, in various non-limiting embodiments, a surface coating on a circumferential surface of an alloy workpiece that has a longitudinal axis and a circumferential surface may be considered to be "sticky" when the coating does not immediately flow to outside the circumferential surface when the workpiece is arranged so that the longitudinal axis is oriented vertically, such as, for example, at 45° to 135° with respect to a horizontal surface.
A surface coating can be characterized as a "non-stick" surface coating when the surface coating immediately flows off the workpiece surface when the workpiece is removed from the oven. 20 The temperature range over which alloys can be hot worked can take into account the temperature at which cracks initiate in the alloy and the composition and shape of the inorganic material.
At a given starting temperature for a hot work operation, some alloys can be effectively hot worked over a wider temperature range than other alloys because of differences in the temperature at which cracks initiate in the alloy.
For alloys that have a relatively small hot work temperature range (that is, the difference between the lowest temperature at which the alloy can be hot worked and the temperature at which cracks begin), the thickness of the inorganic material can be relatively larger to inhibit or prevent the underlying workpiece from cooling down to a break temperature range at which the 30 cracks begin.
Likewise, for alloys that have a relatively large hot work temperature range, the thickness of the inorganic material may be relatively smaller to inhibit or prevent the underlying alloy ingot or other alloy workpiece from settling. cool to a break temperature range in which cracking starts. In accordance with certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking in general may comprise heating the inorganic material to form a coating.
lb/[J surface on the workpiece.
Heating the inorganic material may comprise, for example, heating the inorganic material to a temperature comprised between 500 to 2500°F, such as, for example, 500 to 1500°F, 1000°F to 2000°F, 1500°F to 2000°F or 2000 ºF to 2500ºF, to form the surface coating.
In certain 5 non-limiting embodiments, inorganic fibers, such as glass blankets and glass ribbons, can be heated to a temperature between 2000 and 2500°F.
In certain non-limiting embodiments, inorganic particles, such as glass particles, can be heated to a temperature between 1500°F to 2000°F.
In certain non-limiting embodiments, the temperature may be higher than the melting point of the inorganic material.
In 10 certain non-limiting embodiments, the temperature may be higher than the temperature rating of the inorganic material.
In various non-limiting embodiments, the temperature can be greater than the melting point of fiberglass, glass particles, and/or a glass ribbon.
In a non-limiting embodiment, the temperature can be higher than the melting point of the glass mat.
As understood by a person skilled in the art, inorganic materials cannot have a specific melting point and can be characterized by a "softening point". ASTM Test Method C338 - 93 (2008), for example, provides a standard test method for determining the softening point of a glass.
As such, in certain non-limiting embodiments, the inorganic material can be heated to a temperature that is at least the softening point of the inorganic material.
In certain non-limiting embodiments, the surface coating may be formed over at least a portion of the surface of the alloy workpiece.
In certain non-limiting embodiments, the surface coating may be formed over a substantial portion of the workpiece surface.
In certain non-limiting embodiments, the surface coating can completely cover the surface of the workpiece.
In certain non-limiting embodiments, the surface coating may be formed on a circumferential surface of the workpiece alloy.
In certain non-limiting embodiments, the surface coating may be formed on a circumferential surface of the workpiece and at least one side face of the workpiece.
In certain non-limiting embodiments, the surface coating may be formed on a circumferential surface of the workpiece and on each side face of the workpiece.
In certain non-limiting embodiments, the surface coating may be formed on at least a portion of the workpiece surface free of inorganic material.
For example, inorganic material can be deposited on a portion of the workpiece surface.
Inorganic material may melt when heated.
Molten inorganic material may flow to a portion of the workpiece surface on which the inorganic material has not been deposited.
The inorganic material can be deposited to a sufficient thickness to form a surface coating on it when heated, wherein the surface coating insulates the underlying workpiece surface from the surface of a contact matrix, thereby inhibiting or preventing the 5 surface of the underlying workpiece from cooling to a temperature at which the surface of the underlying workpiece can more readily crack during hot work.
Thus, higher hot work temperatures can generally correlate with a preference for greater surface coating thicknesses.
In certain non-limiting embodiments, the surface coating can be of an appropriate thickness to reduce heat loss from the 10th workpiece.
In certain non-limiting embodiments, the surface coating may have a thickness of 0.1 to 2 mm, such as, for example, 0.5 mm to 1.5 mm and about 1 mm.
Without intending to be bound by any particular theory, surface coating can reduce heat loss from the alloy workpiece and/or increase workpiece slip relative to die or other contact surfaces during the 15 hot work.
The surface coating can act as a thermal barrier to workpiece loss through convection, conduction and/or radiation.
In certain non-limiting embodiments, surface coating can reduce alloy workpiece surface friction and act as a lubricant, and thus increase workpiece slip, during a hot work operation, for example, forging, ing, and extrusion.
In certain non-limiting embodiments, inorganic material can be deposited in a sufficient thickness to lubricate the workpiece during hot work operations.
In accordance with certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking generally may comprise cooling the workpiece, including surface coating.
Workpiece cooling can comprise surface coating cooling.
In certain non-limiting embodiments, workpiece cooling may comprise air cooling of the workpiece.
In certain non-limiting embodiments, cooling the workpiece may comprise arranging a ceramic mat, such as, for example, a KAOWOOL mat, over at least one surface coating and at least a portion of a surface of the workpiece. of work.
In certain non-limiting embodiments, the workpiece surface may be cooled to room temperature.
In accordance with certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking generally may comprise removing at least one of a portion of the surface coating and/ or debris from the workpiece surface coating.
At times
17/'[J non-limiting conditions, the method may comprise, after hot workability, removing at least a portion of the surface coating and/or remains of the surface coating of the product formed by the hot workability of the part of work.
Removal of surface coating or debris may comprise, for example, one or more blasting, grinding, peeling and turning machines.
In certain non-limiting embodiments, scaling the hot worked workpiece may include turning.
After the initial formation of the workpiece, but prior to deposition of the inorganic material and/or subsequent to the hot workability of the alloy workpiece, a non-limiting method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking can generally comprise heating the workpiece and/or conditioning the surface of the workpiece.
In certain non-limiting embodiments, an alloy workpiece may be exposed to elevated temperatures to homogenize the alloy composition and microstructure of the workpiece.
Elevated temperatures can be above the alloy's recrystallization temperature, but below the alloy's melting point temperature.
For example, the workpiece can be heated to a forging temperature, the inorganic material can be deposited, and the workpiece can be reheated to form a surface coating thereon.
The workpiece can be heated prior to depositing the inorganic material to reduce the furnace time required to conduct the workpiece temperature.
An alloy workpiece can be surface conditioned, for example, by grinding and/or peeling the workpiece surface.
The piece can also be polished and/or sanded.
Surface conditioning operations can be carried out before and/or after any optional heat treatment steps, such as, for example, homogenization at elevated temperatures.
In accordance with certain non-limiting embodiments, a method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking generally can comprise hot workability of the workpiece.
Hot workability of the workpiece may comprise applying a force to the workpiece to deform the workpiece.
Force can be applied with, for example, dies and/or rollers.
In certain non-limiting embodiments, the workpiece hot workability may comprise workpiece hot workability at a temperature of 1500°F to 2500°F.
In certain non-limiting embodiments, the hot workability of the workpiece may comprise a forging operation and/or an extrusion operation.
For example, a workpiece that has a surface coating deposited over at least a region of a surface of the workpiece can be upset forged and/or stretch forged.
In various non-limiting embodiments, the method may comprise, after formation of a surface coating on the workpiece, hot workability of the workpiece by forging.
In various non-limiting embodiments, the method may comprise, after formation of a surface coating on the workpiece, hot workability of the workpiece by forging at a temperature of 1500°F to 2500°F.
In various non-limiting embodiments, the method may comprise, after formation of a surface coating on the workpiece, hot workability of the workpiece by extrusion.
In various non-limiting embodiments, the method may comprise, after formation of a surface coating on the workpiece, hot workability of the workpiece by extrusion at a temperature of 1500°F to 2500°F.
A upset and draw forging operation can comprise one or more sequences of a upset forging operation and one or more sequences of a stretch forging operation.
During a tamping operation, the end surfaces of a workpiece can come into contact with forging dies that apply force to the workpiece that compresses the length of the workpiece and increases the cross section. of the workpiece.
During a stretching operation, the side surfaces (for example, the peripheral surface of a cylindrical workpiece) may be in contact with forging dies that apply force to the workpiece that compresses the cross section of the workpiece and 20 increases the length of the workpiece.
In various non-limiting embodiments, an alloy ingot or other alloy work piece having a surface coating deposited over at least a region of a surface of the work piece may be subjected to one or more forging operations. repression and drawing.
For example, in a triple upset and draw forging operation, a workpiece may first be upset forged and then draw forged.
The upsetting and drawing sequence can be repeated two more times for a total of three forging operations by sequential upsetting and drawing.
In various non-limiting embodiments, a workpiece having a surface coating deposited over at least one region of a surface of the workpiece can be subjected to one or more extrusion operations.
For example, in an extrusion operation, a cylindrical workpiece can be forced through a circular die, thereby decreasing the diameter and increasing the length of the workpiece.
Other hot workability techniques will be apparent to those skilled in the art, and the methods in accordance with the present disclosure can be adapted for use with one or more of these other techniques without the need for undue experimentation.
In various non-limiting embodiments, the methods disclosed herein can be used to produce a billet made from an alloy ingot in the form of a cast, consolidated, or spray formed ingot.
Converting by forging or extrusion converting an ingot into a billet or other worked article can produce a finer grain structure of the article compared to the first workpiece. 5 The methods and processes described herein can improve the yield of forged or extruded products (such as, for example, billets) from workpieces, as surface coating can reduce the incidence of cracking of the workpiece surface. work during forging and/or extrusion operations.
For example, it has been observed that a surface coating in accordance with the present disclosure provided in at least one region of a surface of a workpiece can more easily tolerate the stress induced by work dies.
Furthermore, it has been observed that a surface coating in accordance with the present disclosure provided on at least a portion of a surface of an alloy workpiece may also more readily tolerate the temperature differential between the work dies and the workpiece. 15 working hours during hot workability.
Thus, it has been observed that a surface coating in accordance with the present disclosure may exhibit zero or less surface cracking, while initiation of surface cracking is prevented or reduced in the underlying workpiece during workability.
In various non-limiting embodiments, ingot or other workpieces of various alloys having a surface coating in accordance with the present disclosure can be heat worked to form products that can be used to manufacture various articles.
For example, the processes described in this document can be used to form billets from a nickel-based alloy, an iron-based alloy, an iron-nickel-based alloy, a titanium-based alloy, a titanium-nickel-based alloy, a cobalt-based alloy, a nickel-based superalloy, and other superalloys.
Billets or other products formed from ingots or other hot-worked alloy work pieces can be used to manufacture articles including, but not limited to, turbine components, such as, for example, discs and rings for engines. turbine and several land turbines.
Other articles made from alloy ingots or other alloy workpieces processed in accordance with the various non-limiting embodiments described herein may include, but are not limited to, valves and components of engines, shafts, and fasteners.
Alloy workpieces that can be processed according to the various modalities here can be in any suitable shape.
In specific non-limiting embodiments, for example, alloy workpieces may comprise or be in the form of ingots, billets, bars, plates, tubes, sintered preforms, and the like. ;,W/Z.:S
The various non-limiting embodiments described in this document can be better understood when read in conjunction with the following representative examples.
The following examples are included for purposes of illustration and not limitation.
Example 15 Referring to Figures 2 to 8, in certain non-limiting embodiments, in accordance with the present disclosure, the alloy workpiece may comprise a cylindrical alloy ingot.
Two generally cylindrical ingot-shaped workpieces having a length of 1O 3/8 inches and a width of 6 inches, as generally shown in figure 2, were heat treated at 2100°F for 3 hours.
Each workpiece was 1O wrapped in a KAOWOOL ceramic blanket and allowed to cool.
The KAOWOOL ceramic blanket has been removed.
A workpiece was wrapped in a double layer of an E-glass blanket, as shown in Figure 3. The E-glass blanket was secured to the workpiece using galvanized wire.
An inorganic slurry comprising an ATP-610 material (available from Advanced Technical Products, Cincinnati, OH) was brushed onto the outer surface of the mat.
The second work piece was not covered with any material.
Each of the two work pieces was placed in a furnace at 2040°F for approximately 17 hours.
Each work piece was then forged at a temperature to a work piece with a 5-inch by 4.5-inch cross section.
Figure 4 is a photograph of the workpiece comprising the surface coating 20 during forging.
Figure 5 graphically represents the temperature of the workpiece surface over time during the forging of the coated and uncoated parts.
As shown in figure 5, the surface temperature of the coated ("rolled") workpiece during forging is generally about 50°C higher than for the uncoated workpiece ( "unrolled"). Surface temperature was measured using an infrared pyrometer.
Figures 6 and 7 are photographs of the coated forged workpiece (left in both photographs) and the uncoated forged workpiece (right in both photographs). In Figure 6, solidified remnants of the surface coating are visible on the surface of the coated workpiece.
While figure 7 shows the coated workpiece 30 after the coating remains have been removed by blasting machine.
Whereas figures 6 and 7 show that although the coated forged workpiece showed some cracking, the incidence of cracking severity was significantly less than for the uncoated forged workpiece.
Cracking in the forged coated workpiece occurred where the E-glass mat was secured to the workpiece by the galvanized wire, and it is believed that the galvanized wire may have applied tension to the workpiece when the forging force was applied, which may have led to the formation of cracks.
The highest cracking sensitivity of the
[1/L,j forged workpiece without surface coating is visible on the surface.
Example 2 Figure 8 is a graph of temperature over time during the cooling of three 6 inch diameter 718 Alloy ingot workpieces during a forging operation.
Each workpiece was allowed to cool in ambient air.
Each workpiece temperature was measured using built-in thermocouples.
The temperature was evaluated in the following positions on each workpiece: on the surface of the center of the workpiece; 0.5 inch below the surface in a region to the left of the workpiece, and 0.5 inch below the surface in a region to the right of the 10 workpiece.
A first of the three workpieces was wrapped in an E-glass blanket attached to the workpiece using galvanized wire.
An inorganic slurry comprising ATP-790 material (available from Advanced Technical Products, Cincinnati, OH) was brushed onto the outer surface of the E-glass blanket.
A portion of the surface of a second workpiece was wrapped in an E-glass mat and a 1 inch thick KAOWOOL ceramic mat.
The third piece of work was left uncovered.
The workpieces were heated to a forging temperature, and the E-glass mat/inorganic slurry and E-glass mat/KAOWOOL mat on the first and second workpieces, respectively, formed a coating of surface on the workpieces that has adhered to the surfaces of the workpieces. 20 As shown in Figure 8, the presence of surface coatings significantly decreased the cooling rates of coated workpieces.
It is believed that decreasing the cooling rate can reduce the incidence of surface cracking on the workpiece during forging, extrusion, or other hot workability operations.
The workpiece without a surface coating cooled significantly faster than the workpieces comprising a surface coating.
The uncoated workpiece cooled from the forging temperature (approximately 1950ºF) to 300ºF to 600ºF (depending on the temperature measurement location) over a period of less than 3 hours.
Figure 9 is a photograph of the workpiece comprising the E-glass/KAOWOOL mat surface coating.
The workpiece comprising an inorganic slurry surface coating of E-glass batt/ATP-790 cooled faster than the workpiece comprising a ceramic batt/E-glass batt surface coating.
The workpiece comprising the glass mat-E/ATP-790 inorganic slurry surface coating cooled from the forging temperature to 400°F to 600°F (depending on the location of measurement of the temperature) for a period of about 5 to 6 hours.
The workpiece comprising E-glass/ceramic blanket surface coating cooled from the forging temperature to 400°F to 600°F during a
LL./[.j period exceeding 12 hours.
Example 3 An alloy workpiece in the form of a generally cylindrical uncoated ingot of 718Plus® alloy (UNS No. 0 N07818) was hot forged from a diameter of 5-20 inches to a diameter of 14 inches.
The workpiece developed extensive surface cracks during the forging operation.
The forged workpiece was turned to a 12-inch diameter to remove surface cracks.
The turned workpiece was then hot forged from 12 inches to 10 inches, and one end of the workpiece cracked extensively during forging.
The 10th workpiece was then surface conditioned by a blasting machine and a first end of the workpiece was hot forged from 10 inches to 6 inches.
An E-glass blanket was wrapped around and secured to the second end of the forged workpiece, and the workpiece was placed in a furnace at a temperature of 1950°F and heated.
The E-glass blanket formed a surface coating over the second end when heated.
Figure 10 is a photograph of the partially forged and partially coated workpiece after the workpiece has been removed from the furnace.
The end comprising the surface coating was forged from 12 inches to 6 inches, allowed to cool and then sandblasted to remove the surface coating.
The surface coating adhered to the surface of the second end of the workpiece during the forging operation, reducing heat loss from the second end.
Figure 11 is a photograph showing the forged uncoated end of the workpiece (left photo) and the forged coated end of the workpiece (right photo) after the blast machine.
Black spots on the surface of the coated workpiece forged after the blast machine are reminiscent of the surface coating.
The significant incidence of surface cracking resulting from forging is evident in the photograph of the uncoated forged workpiece in figure 11. In contrast, the significant reduction in the incidence of cracking (ie, the cracking sensitivity significantly reduced) The edge of the coated workpiece is evident from the photograph of the forged coated workpiece 30 in figure 11. Thus, it is believed that the inorganic coating significantly reduced the incidence of surface cracking during forging.
Example 4 An alloy workpiece in the form of a cylindrical titanium Ti-6Al-4V alloy ingot (UNS No. R56400) generally with a diameter of 1.5 inches was heated in a furnace at a temperature of 1500°F for 1 ,5 hours.
The heated workpiece was wrapped in glass particles comprising Oxylub-327 material (available from Advanced Technical Products, Cincinnati, OH), which has a workability range to
[J/ZJ hot metal from 1400 to 1850°F.
The workpiece was then placed in the furnace for an additional 30 minutes, and the glass particles formed a surface coating on the workpiece during the heating operation.
The coated workpiece was then forged three times in three independent directions.
Figure 12 is a photograph of the workpiece after forging, and the sticky surface coating is evident in the photograph.
The surface coating adhered to the workpiece surface during the forging operation and reduced heat loss from the workpiece.
All documents cited herein are hereby incorporated by reference, unless otherwise indicated.
Citation of any document should not be construed as an admission that this is the state of the art in relation to the present invention.
To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition ascribed to that term in this document shall control. While specific non-limiting embodiments of the present invention have been illustrated and described, it will be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the present invention.
Therefore, it is intended to cover in the appended claims all such changes and modifications which fall within the scope of the present invention.

权利要求:
Claims (40)
[1]
1. A method of processing an alloy workpiece to reduce thermal cracking, the method CHARACTERIZED in that it comprises: depositing a glass material on at least a portion of an alloy workpiece; and heating the glass material to form a surface coating on the alloy workpiece that reduces heat loss from the alloy workpiece.
[2]
2. Method according to claim 1, CHARACTERIZED by the fact that the glass material is at least one of a fiberglass, a glass particle and 10 a glass ribbon.
[3]
3. The method of claim 1, CHARACTERIZED by the fact that: the glass material is a glass fabric E having a temperature rating of 1OOOºF to 21 OOºF; and 15 the deposition of the glass material comprises arranging the glass fabric E on at least a portion of a surface of the alloy workpiece.
[4]
4. Method according to claim 3, CHARACTERIZED in that arranging the glass fabric E on at least a portion of a surface of the alloy workpiece comprises arranging the glass fabric E in at least one portion 20 of a circumferential surface of the alloy workpiece.
[5]
5. The method of claim 3, CHARACTERIZED in that arranging the E-glass fabric on at least a portion of a surface of the alloy workpiece comprises arranging the E-glass fabric on at least a portion of a circumferential surface of the alloy workpiece and at least one side face 25 of the alloy workpiece.
[6]
6. Method according to claim 1, CHARACTERIZED by the fact that: the glass material is a glass particle and the deposition of the glass material comprises at least one of spraying, brushing, flow coating, sprinkling, laminating and immersion.
[7]
7. Method, according to claim 1, CHARACTERIZED by the fact that: the glass material is a glass ribbon; and deposition of the glass material comprises disposing the glass strip on at least a portion of a surface of the alloy workpiece.
[8]
8. The method of claim 7, CHARACTERIZED in that the glass strip arrangement comprises at least one of arranging, winding and wrapping the glass strip over at least a portion of a surface of the alloy workpiece .
[9]
9. Method according to claim 1, CHARACTERIZED by the fact that it comprises heating the glass material to a temperature of 1000°F to 5 2200°F.
[10]
1O. Method according to claim 1, CHARACTERIZED by the fact that it additionally comprises, before the deposition of the glass material: heating the alloy workpiece to a forging temperature.
[11]
11. Method according to claim 1, CHARACTERIZED by the fact that 1O further comprising, before the deposition of the glass material: heating the alloy workpiece to a forging temperature; and conditioning an alloy workpiece surface.
[12]
12. Method according to claim 1, CHARACTERIZED in that it additionally comprises cooling the alloy workpiece. 15
[13]
13. The method of claim 1, CHARACTERIZED in that it further comprises removing at least a portion of the surface coating of the alloy workpiece by at least one of blasting, grinding, peeling and turning of the alloy workpiece. alloy work.
[14]
14. Method according to claim 1, CHARACTERIZED in that the alloy workpiece comprises a material selected from the group consisting of a nickel-based alloy, a nickel-based superalloy, a an iron-based alloy, a nickel-iron-based alloy, a titanium-based alloy, a titanium-nickel-based alloy and a cobalt-based alloy.
[15]
15. Method according to claim 1, CHARACTERIZED in that the alloy workpiece comprises a material selected from the group consisting of Alloy 718 (UNS No. 0 N07718), Alloy 720 (UNS No. No. N07720), Rene Alloy 41™ (UNS No. 0 N07041), Rene Alloy 88™, Waspaloy® Alloy (UNS No. 0 N07001), and Inconel® Alloy® 100.
[16]
16. Method according to claim 1, CHARACTERIZED by the fact that the alloy workpiece is selected from an ingot, a billet, a bar, a plate, a tube, and a sintered preform.
[17]
17. Method according to claim 1, CHARACTERIZED by the fact that the alloy workpiece comprises a nickel-based superalloy and the glass material comprises an E glass fabric.
[18]
18. The method of claim 1, CHARACTERIZED by the fact that 35 further comprises, after heating the glass material to form an alloy workpiece surface coating, applying force with at least one of a matrix and a roller to the alloy workpiece to deform the alloy workpiece.
.j/0
[19]
19. Method according to claim 1, CHARACTERIZED in that it further comprises, after the formation of a surface coating on the alloy workpiece, hot working the alloy workpiece.
[20]
20. The method of claim 19, CHARACTERIZED by the fact that the alloy workpiece is hot worked at a temperature of 1500°F to 2500°F.
[21]
21. Method according to claim 1, CHARACTERIZED in that it further comprises, after forming a surface coating on the alloy workpiece, hot working the alloy workpiece by forging. 10
[22]
22. Method according to claim 21, CHARACTERIZED by the fact that the alloy work piece is hot worked at a temperature of 1500°F to 2500°F.
[23]
23. Method according to claim 21, CHARACTERIZED by the fact that the alloy workpiece comprises one of an ingot, a billet, a bar, a plate, a tube and a sintered preform.
[24]
24. Method according to claim 1, CHARACTERIZED by the fact that it further comprises, after the formation of a surface coating on the workpiece, hot working the workpiece by extrusion.
[25]
25. Method according to claim 20, CHARACTERIZED by the fact that 20 further comprises: manufacturing an article from the hot worked workpiece, the article selected from the group consisting of a jet engine component, a component of the land turbine, valves, engine components, shafts and fasteners.
[26]
26. Method of processing an alloy workpiece, method 25 CHARACTERIZED in that it comprises: depositing a glass material on at least a portion of an alloy workpiece comprising a material selected from the group consisting of in a nickel-based alloy, a nickel-based superalloy, an iron-based alloy, a nickel-iron-based alloy, a titanium-based alloy, a titanium-nickel-based alloy and an alloy Cobalt-based. heating the glass material to form a surface coating on the alloy workpiece that reduces heat loss from the alloy workpiece; and hot work the alloy workpiece.
[27]
27. Method according to claim 26, CHARACTERIZED by the fact that the alloy workpiece comprises a material selected from the group consisting of Alloy 718 (UNS No. 0 N07718), Alloy 720 (UNS No. 0 N07720), Rene Alloy 41™ (UNS No. 0 N07041), Rene Alloy 88™, Waspaloy® Alloy (UNS No. 0 N07001), and Inconel® 100 Alloy.
[28]
28. Method according to claim 26, CHARACTERIZED by the fact that the alloy workpiece is selected from an ingot, a billet, a bar, a plate, a tube and a sintered preform.
[29]
29. The method of claim 26, CHARACTERIZED by the fact that hot working the alloy workpiece comprises forging the alloy workpiece.
[30]
30. Method according to claim 26, CHARACTERIZED by the fact that hot working the alloy workpiece comprises extrusion of the alloy workpiece. 10
[31]
31. The method of claim 26, CHARACTERIZED in that it further comprises: removing at least a portion of the surface coating from the alloy workpiece.
[32]
32. Method of hot working an alloy workpiece, method 15 CHARACTERIZED in that it comprises: arranging a fiberglass mat over at least a portion of a surface of an alloy workpiece; heating the fiberglass mat to form a surface coating on the alloy workpiece; and 20 applying a force with at least one of a die and a roller to the alloy workpiece to deform the alloy workpiece; wherein the at least one of a die and a roller contacts the surface coating on a surface of the alloy workpiece.
[33]
33. Method according to claim 32, CHARACTERIZED by the fact that the alloy workpiece comprises a material selected from the group consisting of a workpiece comprising a material selected from the group consisting of an alloy nickel-based, nickel-based superalloy, iron-based alloy, nickel-iron-based alloy, titanium-based alloy, titanium-nickel-based alloy and alloy-based of cobalt. 30
[34]
34. Method according to claim 32, CHARACTERIZED by the fact that the alloy workpiece comprises a material selected from the group consisting of the workpiece comprising a material selected from the group consisting of Alloy 718 ( UNS No. N07718), Alloy 720 (UNS No. N07720), Rene 41™ Alloy (UNS No. N07041), Rene 88™ Alloy, Waspaloy® Alloy (UNS No. 0 N07001) and Inconel® Alloy® 100. 35
[35]
35. Method according to claim 32, CHARACTERIZED by the fact that the alloy workpiece is selected from an ingot, a billet, a bar, a plate, a tube and a sintered preform.
blb
[36]
36. The method of claim 32, CHARACTERIZED by the fact that applying a force with at least one of a die and a roller to the alloy workpiece to deform the alloy comprises forging the workpiece from turns on.
[37]
37. The method of claim 32, CHARACTERIZED by the fact that applying a force with at least one of a die and a roller to the alloy workpiece to deform the alloy comprises extrusion of the workpiece of alloy.
[38]
38. The method of claim 32, characterized in that it further comprises: removing at least a portion of the surface coating from the alloy work piece.
[39]
39. Alloy work piece, CHARACTERIZED by the fact that it is processed by the method of claim 1.
[40]
40. Alloy workpiece according to claim 39, CHARACTERIZED by the fact that the alloy workpiece is selected from an ingot, a billet, a bar, a plate, a tube and a pre- sintered form.

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法律状态:
2021-07-06| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2021-07-06| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-07-13| B25D| Requested change of name of applicant approved|Owner name: ATI PROPERTIES LLC (US) |

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2021-11-03| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

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2022-01-25| B07B| Technical examination (opinion): publication cancelled [chapter 7.2 patent gazette]|Free format text: ANULADA A PUBLICACAO CODIGO 7.1 NA RPI NO 2652 DE 03/11/2021 POR TER SIDO INDEVIDA. |

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2022-03-08| B07A| Application suspended after technical examination (opinion) [chapter 7.1 patent gazette]|

优先权:

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申请号 | 申请日 | 专利标题

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US13/007,692|US8789254B2|2011-01-17|2011-01-17|Modifying hot workability of metal alloys via surface coating|

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US13/007,692|2011-01-17|

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PCT/US2012/020017|WO2012099710A2|2011-01-17|2012-01-03|Improving hot workability of metal alloys via surface coating|

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